SG series is a 90° rotary gear operator suitable for use on ball valves, butterfly valves, and plug valves with a manual, electric or hydraulic actuator.
Ratio Speed: 31:1 ~ 190:1;
Output Torque: 650 Nm ~ 50000Nm
Gearbox Material: Ductile iron
Worm Gear Material: QT600-3
Ingress of Protection: IP67 ~ IP68
Both the input and output connecting flanges are designed as per standards ISO 5210 and ISO 5211.
The flange of the input end of the gearbox is connected to the electric actuator, the input shaft is connected to the hole of the electric actuator, the flange bolt is installed and tightened. Connect the bottom flange of the gear operator to the upper flange of the valve and slide the valve shaft into the hole on the worm gear. Tighten the flange bolt.
The valve can be closed by turning the hand-wheel clockwise and opened by turning the hand-wheel counterclockwise. On the upper face of the gear operator, a position indicator and a position marking are mounted, through which the position of switch can be directly observed. The gear operator is also equipped with a mechanical limit screw, which can be adjusted and function to limit the position at the switch extreme position.
Key Features & Specifications
IP68 Grade Protection
Aluminum-Bronze Worm Gear
Stainless Steel Input Shaft
High Temp. Up to 320℃
Low Temp. Down to -40℃
Main Components List
Part name
Material
Cover
Ductile iron
Housing
Ductile iron
Worm
Carbon Steel
Worm gear/ Quadrant
Ductile Iron/QT600-3
Cover
Ductile iron
Indicator
SUS201
Main Technical Parameter
Model
Gear ratio
Electric actuator flange
Rating input (Nm)
Rating output (Nm)
Maximum output moment (Nm)
ISO5210
N.M
N.M
N.M
SG62
31:1
F10
75
650
700
SG83
45:1
F10
100
1350
1400
SG120
70:1
F10
120
2700
2800
SG123
70:1
F10
100-120
3000
3000
SG123A
136:1
F10/F12
120
5700
6000
SG143
70:1
F10
160
4000
-
SG143A
136:1
F10
250
7000
8000
SG200
70:1
F16
400
9000
12000
SG200A
140:1
F16
400
16000
20000
SG237
70:1
F16
600
12000
14000
SG237A
140:1
F16
1000
40000
43000
SG242A
190:1
F16
600
32500
34000
SG242A
190:1
F25
1000
50000
50000
Additional Product Specifications
Ductile Iron Housing
IP67 Grade Protection
Ductile Iron Worm Gear
NBR Sealing Materials
-20℃ ~ 120℃ Working Conditions
Frequently Asked Questions
How do you connect the gearbox to the electric actuator?
The flange of the input end of the gearbox connects directly to the electric actuator, matching the input shaft to the corresponding hole of the actuator. Install and secure the connection using the flange bolts.
What are the operating limits for temperature range?
Depending on the chosen specification, the operators can handle extreme temperatures ranging from low temperatures down to -40℃ up to high temperatures of 320℃. Standard configurations are suitable for -20℃ to 120℃.
How is the valve manually operated using the hand-wheel?
The valve can be easily closed by turning the hand-wheel clockwise. To open the valve, turn the hand-wheel counterclockwise.
What protection grades are available for these gear operators?
The gear operators offer high-level environmental ingress protection, with options meeting both IP67 and IP68 protection grades.
How can I monitor the open/close status of the valve?
A position indicator and highly visible marking are mounted directly on the upper face of the gear operator, allowing you to directly monitor the switch position.
Are the limit positions adjustable?
Yes. The gear operator is equipped with an adjustable mechanical limit screw designed to safely restrict travel at the extreme switch positions.